2012年8月31日 星期五

Layered metal oxide varistor (MOV)


Metal Oxide Varistor today to explore this device, generally more we use the patch, here referred to as the layered MOV MLV (Multilayer Varistors).
Varistor voltage (Breakdown Voltage):
The current flowing through the varistor 1mA, plus varistor voltage drop in the voltage across it called.

Leakage current (Leakage Current at Vdc):
Varistor breakdown region before the current flowing in the normal operating voltage, referred to as a leakage current.

Operating voltage (Working Voltage):
Varistor normal working voltage, the current flowing through the leakage current.

Maximum energy absorption capacity (Energy Load-Dump) & (Energy 10 * 1000μs)
Energy is applied for a certain value of the specified waveform (here we generally two types, one is the ISO7637 prescribed parabolic load waveform, a rise time of 10μs, the duration of the 1000μs the pulse) the impact of current, pressure-sensitive after impact the absolute value of the voltage change is less than 10% and no mechanical damage can pass through the maximum energy sample.

Resistance to surge current capability (Peak Current @ Amp. 8 * 20μs)
Varistors after large pulse current impact, the U / I characteristic will generate metamorphosis. The metamorphosis will make the leakage current increases, the pressure-sensitive voltage drop. Varistors meet the decreased requirements to withstand maximum inrush current, called the through-flow capacity of the varistor(Metal Oxide Varistor, also known as the flow capacity or through traffic, and withstand high surge current characterization of varistors impact the ability of a parameter. This parameter is related to the pulse amplitude, pulse duration and the number of pulses which are subject.
Maximum AC operating voltage (URMS)
Continuously applying an AC voltage of 1000 hours, at the highest operating temperature for 1-2 hours and then stored at room temperature and normal humidity, and the absolute value of the varistor the varistor voltage change is less than 10% can exert maximum voltage.

Maximum DC voltage (UDC)
Continuously applying the DC voltage of 1000 hours at the maximum working temperature, and then stored at room temperature and normal humidity for 1-2 hours, and the absolute value of the varistor the varistor(Metal Oxide Varistor voltage change is less than 10% can exert maximum voltage.

Varistor voltage (Breakdown Voltage):
The current flowing through the varistor 1mA, plus varistor voltage drop in the voltage across it called.

Clamping voltage (Max Clamping Voltage):
The current flowing through the varistor is Ip, plus the voltage across it drop called clamping voltage clamping voltage varistor protection level, also known as.
IP: with the electrode area of ​​the pressure-sensitive resistor and voltage levels, generally Ip is ~~ 100A.

Leakage current (Leakage Current at UDC):
Varistor (Metal Oxide Varistor) breakdown region before the current flowing in the normal operating voltage, referred to as a leakage current.

Overvoltage protection (varistor, Metal Oxide Varistor)


Overvoltage protection (varistor, Metal Oxide Varistor)
The main function of over-voltage protection of the varistor (Varistor), unusual high voltage or static electricity when the electronic circuit of the electronic products, high voltage varistor will be reduced to the value of safety standards, in order to prevent the main components and IC damaged.
Varistor is mainly composed of metal oxides such as zinc oxide, bismuth oxide sintered nonlinear elements. Its characteristics when the circuit exceeds a certain voltage, its resistance to instantly minimization. When the surge comes will surge current from the component itself and grounded to avoid the other components surge infringement and effective in reducing noise interference, the electrical proper functioning.

Because it can protect electronic products or components immune to the impact of switching or lightning induced surges, coupled with the small size, fast response. Varistors are widely used in portable electronic equipment, measuring equipment, handling equipment, home electronic appliances, audio-visual equipment, and other electronic devices. Use of electronic products compared with thermistor, such as a mobile phone is about to use a thermistor, varistor(Metal Oxide Varistor) may spend 8-40.
Temperature sensor
Photoresistor (Light Dependent Resistor) mainly composed of cadmium sulfide (CdS) or cadmium selenide (CdSe) material, these materials have a characteristic, when exposed to light, its resistance value will decrease. Because the light source can make the material where electrons from atoms become free electrons, the increase of the free electrons, will improve conductivity of the material, so that its resistance value decreased.
In recent years the humanoid robot bionic rapid development of Japan has developed the surface clouds sensor artificial electronic skin that can sense the pressure of external objects. Robot skin in the near future will be the same and the skin feel, this artificial electronic skin coverage on the fingertips of the robot, the robot can be, like people, have a very sensitive sense of touch. If the pressure sensor is converted into a temperature sensor, then the robot will be able to sense temperature changes.

Protection components Colour
In our daily life in many electrical and electronic products use a fuse or protective element role is to protect the product and avoid danger. Danger to consumers because the product, the manufacturer is likely to be the recovery of huge compensation to pay a high cost recovery. Protective element main function is to protect the circuit of electronic products, its main components and IC, etc., when the unusual condition of current or voltage, it is possible to automatically discontinue the supply or will automatically excessive voltage to a safe value, in order to prevent the parts of the product by damage and fire occurred, the concept is somewhat similar to the function of the fuse. Overcurrent protection (thermistor,(Metal Oxide Varistor) )


The sudden slope absorber (varistor / resettable fuse / metal oxide varistor) - NIPPON CHEMI-CON / Black Edition


The sudden slope absorber (varistor / resettable fuse / metal oxide varistor) - NIPPON CHEMI-CON / Black Edition

Applications:
The need to protect the power (power supple) or to avoid the high-pressure surge of lightning OR
 Nonlinear & IC, diode, transistor, thyristor, triac semiconductor
 And other electronic components such as semiconductors, capacitors inside
Must be installed VARIRTOR sudden slope absorber
(Aka: varistor / resettable fuse / metal oxide varistor)
The sudden slope absorb the main functions:
In the absorption of surge energy
Transient voltage suppression (usually called Fast Transient Noise)
Such as on-line regulator the electrostatic protection: ESD protection
By over-voltage energy to a small sort (usually the case)
The surge energy> Fast Transient Noise> electrostatic
Sort by the speed of the rising time of the voltage:
Electrostatic> Fast Transient Noise> Surge
Multiple surge affordability:
Standard, high surge, ultra-high surge current control and energy absorption
Closing capacity fast return time of low leakage current
Variety of lead in the form:
Straight leads, bent leads, and other special form
Product application:
1 power supply system
2 Surge Suppressors
3. Safety system
4. Motor protection
5. Telecommunications equipment
6. Automotive electronic systems. Household appliances(metal oxide varistor)

The selection of the varistor


  Varistor (Metal Oxide Varistor) is a voltage-limiting protection devices. Using the nonlinear characteristic of the varistor when the voltage appearing between the two poles of the varistor, the varistor can be voltage-clamped to a relatively fixed voltage value, thereby achieving the protection of the rear stage circuit. The main parameters of the varistor: varistor voltage, flow capacity, junction capacitance and response time.
  Varistor response time for the ns level, faster than the air discharge tube a tube slightly slower than the TVS overvoltage protection for electronic circuits in general its responsiveness to meet the requirements. The junction capacitance of the varistor is generally in the range of magnitude of several hundred to several thousand pF, in many cases should not be applied directly in the protection of the high-frequency signal line, the application in the protection of the AC circuit, because the junction capacitance would increase leakage current, need to be fully considered in the design of the protective circuit. Through-flow capacity of the varistor, but smaller than gas discharge tube.
   Varistor varistor voltage (min (U1mA)), the through-flow capacity of the circuit design should be the key consideration. DC circuit, it should be: the to min (U1mA) ≥ (1.6 to 2) Udc, where Udc loop DC rated working voltage. AC circuit, it should be: min (U1mA) ≥ (2.2 ~ 2.5) Uac, where the rms value of the AC voltage loop Uac. The principle of the above values ​​in order to ensure that the varistor in the power circuit applications, appropriate safety margin. Signal circuit should be: min (U1mA) ≥ (1.2 to 1.5) Umax, where Umax signal circuit peak voltage. Through-flow capacity of the varistor should be based on the design of lightning protection circuit indicators. In general, the through-flow capacity of the varistor is greater than the through-flow capacity equal lightning protection circuit design.
Choice varistors ago, you should familiarize yourself with the following technical parameters:
   ● the nominal voltage (i.e., the varistor voltage) refers to the stream at a predetermined temperature and the DC voltage value of the both ends of the varistor(Metal Oxide Varistor).
   ● leakage current: refers to the value under conditions of 25 ° C, when the maximum continuous DC voltage is applied, the pressure-sensitive resistor flowing current.
   ● Level voltage refers to the varistor by 8/20 grade current pulse when the peak value of the voltage appearing at its ends.
   ● through traffic is said to impose requirements pulse current (8/20μs) peak current waveform.
   ● Surge environmental parameters, including maximum surge current Ipm (or maximum surge voltage Vpm and surge source impedance Zo), the surge pulse width Tt, the the two adjacent Surge minimum interval Tm, as well as in varistors scheduled working life of the period, the total number of surge pulse N.
   a. Varistor voltage selection
    Generally, the varistor is often used, device or apparatus being protected parallel in normal circumstances, a DC or AC voltage across the varistor should be less than the nominal voltage, even in the worst case of power fluctuations, but also selected should not be higher than the rating of the maximum continuous operating voltage, the maximum continuous operating voltage values ​​corresponding to the nominal voltage value shall be chosen. For overvoltage protection aspects of the application, the pressure-sensitive voltage value should be greater than the voltage value of the actual circuit, generally should be selected using the following formula:
VmA = av / bc
    : A circuit voltage fluctuation coefficient, generally take 1.2; v circuit DC operating voltage (AC valid value); b varistor voltage error the General of 0.85; the c component aging coefficient 0.9 general admission;
    The actual values ​​of the thus calculated VmA DC working voltage of 1.5 times, in the exchange of state should also consider the peak, so the results should be expanded to 1.414 times. In addition, the choice must also pay attention to:
  (1) must ensure that the voltage fluctuation maximum continuous operating voltage does not exceed the maximum allowed value, and would otherwise shorten the service life of the varistor;
  (2) the varistor is used between the power supply line and the earth, and sometimes due to poor grounding between the line and the ground voltage rise, it is generally used a higher nominal voltage ratio between the line and a line using the occasion varistor(Metal Oxide Varistor) .
   b. Selection of through traffic
     Products given through traffic usually given by product standard waveform, the impact of the number and the clearance time pulse test products can withstand the maximum current value. The number of products can withstand the impact waveform, amplitude, and the gap is a function of time, when the amplitude of the current waveform is reduced by 50%, the impact number is doubled, so in practical applications, varistors, surge current absorption should be less than the product of the maximum through-flow.
    c. Application
     Figure 1 shows the varistor voltage circuit surge and transient protection circuit connection diagram. Varistor connected, can be broadly divided into four types:
   The first type is a power supply line or the connection between the power supply line and the earth, as shown in 1 (a) below. As varistors, using the occasion of the most representative of the signal in the power cord and the long-distance transmission lines encountered lightning leaving wires exist surge pulses and other circumstances protective effect of electronic products. General online access varistors induced pulse line between online and land access varistor induction pulse transmission line and the earth. Further the connection between the lines and the line connected to the two forms of the combination may surge pulses have a better absorption effect.
   The second type is a load connection, see Figure 1 (b). It is mainly used in the absorption induced pulse inductive load caused by suddenly opening and closing to prevent component damage. In general, as long as the parallel inductive load can, according to the current type and energy of different size, you can consider the R-C series snubber circuit combination.
   The third type is the connection between the contact points, as shown in Figure 1 (C). This connection is mainly to prevent the occurrence of induced charge switch contacts arc burned, general access varistors(Metal Oxide Varistor) in parallel with the contacts.

The multilayer varistors array filter connector design


The varistor is a variable resistor. In a lower application voltage, the varistor acts as a conventional high-resistance resistor and obey Ohm's law, when more than a certain threshold voltage, the device becomes highly conductive, and exhibit a low impedance at high voltage. Varistor conductive clamp voltage is applied to the specified maximum value, this value is the device can withstand. With these features, the varistor has been applied in electronic products and away from the transient overvoltage protection circuit. Varistor at a low voltage, similar to a ceramic capacitor, and as such, it can be used as part of the filter processing of continuous noise. Why, then, varistors are not often used in filtering applications, to enable them to complete a dual role - ie continuous noise attenuation and transient voltage suppressor?

Fortunately, recent innovations have changed this confusing situation. The multilayer planar array filter capacitor, such as transient protection function can be realized. Using the the multilayer varistor plane array filter connector from the transient protection for product design provides an alternative.
The varistors pulse level
When a varistor is used as a filtering applications, one of its limit is: downgrade its protective function, this may be a the voltage surge repetitive impact results.
Varistors are made of ceramic material. Most varistor whose main component is the oxide of zinc (ZnO). While adding a small amount of other oxides, such as bismuth, cobalt, manganese, etc.. Therefore, the varistor is sometimes referred to as metal oxide varistors MOVs(Metal Oxide Varistor).
In the manufacturing process, the raw ceramic powders are mixed, shaped, and then fired. And metalization to achieve electrical connection. In the ceramic during firing, forming a polycrystalline structure (Figure 1). The added metal oxides to move to the edge of the crystal body, the formation of the PN junction of the semi-conductive layer. This means that the average grain size is determined by the original powder formulation and firing temperature. When the the unit grain boundaries applied voltage is below 3.6 volts, the grain boundary exhibits a high resistive. Above the threshold, it will be switched into a high conductivity.(Metal Oxide Varistor)

About the MOV – Metal Oxide Varistors


A MOV(Metal Oxide Varistor) contains a ceramic mass of zinc oxide grains, in a matrix of other metal oxides (such as small amounts of bismuth, cobalt, manganese) sandwiched between two metal plates (the electrodes).

They can be connected in parallel for increased energy-handling capabilities.
MOVs can also be connected in series to provide higher voltage ratings or to provide voltage rating between the standard increments.
Metal Oxide Varistor remains non-conductive as a shunt mode device during normal operation when voltage remains well below its “clamping voltage”. If a transient pulse (often measured in joules) is too high, the device may melt, burn, vaporize, or otherwise be damaged or destroyed.
The varistors must on all accounts be connected parallel to the electronic circuits to be protected.
The Metal Oxide Varistor or MOVis a voltage dependent, nonlinear device that provides excellent transient voltage suppression. The Metal Oxide Varistor is designed to protect various types of electronic devices and semiconductor elements from switching and induced lightning surges.When exposed to high transient voltage, the MOVclamps voltage to a safe level.A metal oxide varistor absorbs potentially destructive energy and dissipates it as heat, thus protecting vulnerable circuit components and preventing system damage.Varistors(Metal Oxide Varistor) can absorb part of a surge.from:http://www.hqew.net

Modeling Metal Oxide Varistors (MOV) in Short Circuit Calculations


Introduction
A typical MOV(Metal Oxide Varistor)-protected series capacitor arrangement is shown in Figure 1. The MOV protection is connected directly in parallel with the series capacitor and performs its function by holding the maximum capacitor voltage within the designed protective level. MOV conduction normally occurs only during faults because the capacitor protective level is usually specified above the maximum voltages expected during overload or swing conditions. In normal operation, all current flows through the series capacitor and none through the MOV protection.
An MOV is a nonlinear variable resistance that has very high resistance for low voltages across the varistor, and then above the threshold voltage its resistance decreases rapidly. Figure 2 illustrates a typical VI characteristic of a 120 kV rms rated MOV. Notice that the unit conducts little current up to a voltage of about v3 x 120 = 208 kV and then, as the voltage across it increases further, the current increases very rapidly.
Solving a network containing a nonlinear impedance Zeq requires an iterative scheme. An initial value of current entering this equivalent impedance is estimated, based on the system condition, and then the network with the nonlinear impedance is solved using the values corresponding to this estimated current. This procedure is repeated until the estimated line current change between two consecutive iterations is within a desired tolerance. This procedure is described by the equation below where I is the MOV-protected series capacitor branch current, a is an accelerating factor, and k is the iteration number.

The ability to model 
Metal Oxide Varistor (MOV) protection for series compensated lines in short circuit calculations is now available in PSS®E Version 33.1. This MOV modeling will allow PSS®E users to evaluate the short circuit capability of breakers used in the switching of series compensated lines and series capacitor banks for symmetrical and asymmetrical fault currents. PSS®E fault current calculation activities ASCC, IECS and SCMU model MOV protection.
The use of series capacitors as a solution to increase the power transfer capability of existing extra high voltage (EHV) transmission lines has been tried extensively in recent years. The general idea is to reduce the inductive reactance of the line, thereby increasing the electrical length and surge impedance loading of a series compensated transmission line.
An important design issue of series capacitors in transmission lines is their overvoltage protection. A widely used protection scheme based on metal (zinc) oxide varistors (MOV) has proven to be very effective and reliable. MOVs present a nonlinear resistance characteristic that is approximated by fundamental frequency nonlinear impedance during short circuit calculations. The series capacitors and MOV protection are modeled together as equivalent branch impedance, Zeq= RCeq –j XCeq, controlled by the branch current I flowing into the MOV-protected(Metal Oxide Varistor) series capacitor branch.

2012年8月30日 星期四

Test a Metal Oxide Varistor


  • 1.Unplug the device containing the MOV from the wall outlet. Unscrew the case and open it.
  • 2.Identify the fuse inside the case. Remove the fuse and examine it. If the fuse is blown, set it aside and make a note to replace it. Identify the metal oxide varistor. In most smaller equipment, it is a two-lead, coin-sized device, similar to a disc capacitor with a bright colour, such as red, yellow or blue. Note if the MOV appears to have burn or scorch marks, indicating damage.

  • 3.Touch the tip of the hot soldering iron to one of the MOV's leads to melt the solder, then draw off the solder with the desoldering pump. Work the lead loose with a long-nose pliers.

  • 4.Turn the multimeter on and set its function knob to read resistance. Touch the meter probe tips to the MOV's(Metal Oxide Varistor) leads and measure its resistance. If it has a resistance much under 100 ohms, it has blown. Desolder and remove the remaining lead and remove the MOV from the equipment. If the part has resistance over one million ohms, it is still good. If it's good, resolder the lead you removed in step three. If it's blown, remove the lead that's still connected.

Metal Oxide Varistor (MOV) is an electronic device that protects an appliance's power supply from voltage spikes and surges in the AC power line. Normally, the MOV has very high electrical resistance. If lightning strikes a nearby power line, the high voltage causes the MOV to become a shunt, preventing the electrical surge from harming sensitive equipment. After this happens, the device's fuse will blow. You can test an MOV(Metal Oxide Varistor) simply by testing its resistance.

The metal oxide varistor can be connected in a parallel formation in order to increase its life and current capability.


The metal oxide varistor can be connected in a parallel formation in order to increase its life and current capability.
Surge protective devices

T * MOV protection - metal oxide varistor protection circuit, the SCR too large transient voltage * heat sink - usually, a fin-shaped aluminum extrusion and install the SCR clearing heat and cooling fan fuse fast fuses to protect SCR - Forced convection cooling radiator * connection lugs - load connection terminals and ground lug * Assembly mount - SCR power controller is a large component of the SCR components installed inside the enclosure of the physical dimensions of the plate or panel heat control system.
SCR power controller: reduce heat control system panel ...
A single temperature for each metal oxide varistor fuse to prevent transient overvoltage conditions, and to ensure that the performance of clean living.

The system includes capacitors, metal oxide varistors, the GE FANUC caused the air gap, and a fully redundant digital protection and control systems based on programmable logic controllers.
Most current transient voltage surge suppressors (TVSS) equipment - metal oxide varistor the resistance (MOV), silicon avalanche diodes, selenium cell, the gas discharge tube and mixed surge suppressor - is based on a 20-year history technology.

Applied Energy awarded the 2003 Frost & Sullivan Technology ...
Zoom lightning protection circuit has been proven to be more effective in preventing modem failure caused by the surge protection device than the metal oxide varistor (MOV).
The zoom PCI modem win Microsoft WHQL certified
Add to suppress Products Group, metal oxide varistors, multilayer varistors and silicon-based protection technology .

SELECTING THE PROPER MOV(Metal Oxide Varistor) VOLTAGE RATING:



SELECTING THE PROPER MOV(Metal Oxide Varistor) VOLTAGE RATING:
1. Determine the required voltage rating.
First, the maximum steady-state operating voltage of the circuit must be determined. Care must be taken to use the upper tolerance limit of the voltage source, e.g., for a 220VAC line,a 10% high line condition should be assumed, resulting in 242 Volts. Once the level is determined, refer to the column in the data table headed "Maximum Continuous Voltage" and select a group having the nearest greater value to this level.


MOV(Metal Oxide Varistor) product portfolio offers 7, 10, 14 and 20 mm radial leaded varistor devices which protect against overvoltage transients such as lightning, power contact and power induction. The metal oxide varistors offer a choice of varistor voltages from 18 V to 1800 V and Vrms voltages from 11 V to 1100 V. The devices have high current handling, high energy absorption capability and fast response times to protect against transient faults up to rated limits.

The MOV-10DxxxK Series of 10 mm radial leaded varistor devices protects against overvoltage transients such as lightning, power contact and power 
induction. The metal oxide varistors offer a choice of varistor voltages from 
18 V to 820 V and Vrms voltages from 11 V to 510 V.
The devices have a high current handling, high energy absorption capability 
and fast response times to protect against transient faults up to rated limits.(Metal Oxide Varistor)